Three pillars. One operational awareness.
Edge computing on the physical asset, a digital twin in the cloud and AI agents at the decision layer — integrated by one single data backbone.
Digital Twin
Real-time bidirectional sync with IoT, PLCs and SCADA — operational scenario simulation before any change in the real world. A time machine to reconstruct plant state at any instant.
- 6,886 assets in the twin
- 485 live sensors
- 680/756 mapping done
Observability
Logs, metrics and traces from PI System, SCADA, historians and sensors in one stream. Spectral analysis (FFT), anomaly detection and remaining useful life (RUL) per asset.
- 5,216 tags online (PIMS)
- 350+ correlated sources
- Alerts by criticality and avoided cost
AI Agents
Generative agents that investigate anomalies, open work orders and recommend actions — without constant human intervention. NEXUS orchestrates 11 specialist agents at Level 3, with Human-in-the-Loop on the highest-impact decisions.
- 12 agents (NEXUS + 11)
- 100% cycle success
- Detect → Diagnose → Act → Learn
Complete functional coverage of the operation
87 screens in production, organized into 11 functional modules covering everything from the shop floor to the boardroom.
Observability & Command
Plant Health Score, ticket SLA and live industrial production.
Digital Twin & Simulation
3D replica, operational scenario simulation and plant time machine.
AI Agents (Orion + 11)
NEXUS orchestration, copilot and multi-agent reasoning.
Predictive Intelligence
ML anomalies, RUL, spectral analysis and analytics.
Asset Management (APM)
Master data, criticality and ISA-95 tree.
Maintenance & Reliability
Predictive, SPC and work orders integrated with SAP PM.
Production, Quality & OEE
OEE, MTBF and MTTR per ISO 22400 and IEC 60300.
Operations & Safety
Operational risk management and safety in critical areas.
Energy, Finance & ESG
Consumption, avoided cost and sustainability indices.
Integrations & Governance
Single catalog of variables, formulas and data mapping.
Industrial Automation (OPC)
OPC-UA monitoring and direct bridge to PLCs and SCADA.
See the real screens
13 dashboards in production, running on real data.
Open dashboardsOne platform, the whole operation.
From the shop floor to the boardroom — put your critical assets under one operational awareness.